AASHTO/NSBA
Steel Bridge Collaboration
Meeting Minutes
October 26-28, 1998
Salt Lake City
Minutes
AASHTO/NSBA Steel Bridge
Collaboration
Third Meeting
October 26-28, 1998, Salt Lake City
Table of Contents
Introduction
Opening
| Welcome from Tom Warne, Utah DOT |
| Introductions and opening remarks |
| Erector Certification Overview |
Task Group Reports
| TG 1,
Detailing |
TG 4, QC/QA |
TG 7,
Research & Technology |
TG 10,
Erection |
| TG 2,
Fabrication |
TG 5, Repair
Database |
TG 8,
Coatings |
TG 11,
Standard Girder Sections |
| TG 3,
Regional Groups |
TG 6,
Transportation |
TG 9,
Bearings |
|
New Business
| Review Existing Needs |
Design for Economy,
Constructability |
| Inspector Reciprocity |
Inspector
Qualification/Certification |
| Contracting (Design/Build) |
Statistics |
| Summary |
|
Operations, Collaboration
| Website, List Server |
| Approval/Acceptance of Documents |
| Additional Participation |
Next Meeting
Introduction
The following minutes are from the third AASHTO/NSBA Steel
Bridge Collaboration meeting and associated task group meetings,
which were held in Salt Lake City, October 26-28, 1998. The
format of the minutes follows the meeting
agenda, which is included with these minutes. An attendance
list for the main committee meeting is also included. The
attendance breakdown is as follows:
Academia - 3
DOT's - 19 people (15 states)
FHWA - 9
Consultants - 8 people (7 companies)
Fabricators - 20 people (10 companies)
Erector - 1
Steel Producers - 5
Coatings - 3 people (2 companies)
Other industry - 2
NSBA - 3
Other trade associations - 1
TOTAL ATTENDANCE - 70
Monday, October 26, 8 a.m. to Tuesday morning, October 27,
12 p.m.
Task Group Meetings
Task group meetings were held at various times in four rooms
all day Monday and on Tuesday morning. Eleven task group meetings
were held; minutes from those meetings are available directly
from the task groups. Each task group made a report at the main
committee meeting, so a synopsis of their presentation and
progress to date is presented below. On Tuesday evening a dinner
was held which was cosponsored by eight of the participating
fabricators: DeLongs, Industrial Steel Company, Lincoln Steel,
PDM Bridge, Utah Pacific, Stupp Brothers, and Tampa Steel
Erecting. These fabricators also sponsored the coffee/soda breaks
that were provided between meetings and on breaks.
Tuesday, October 27, 1998, 1 p.m. to Wednesday, October 28,
12 p.m.
Main Committee Meeting
Opening
Welcome, Tom Warne, Utah DOT
Tom Warne is the Executive Director of the Utah Department of
Transportation, and he is also the chair of the AASHTO Standing
Committee on Highways. He welcomed everyone, spoke about
construction on the huge I-15 project, and expressed his support
for the Collaboration efforts.
Introductions and opening remarks, Ronnie Medlock
Ronnie covered a few administration items as
follows:
- Task group numbers have been changed since the last
meeting; they now run sequentially regardless of the year
they began, instead of starting over with new numbers
each year; for example, TG 1 98 became TG 9.
- Participation on task groups is open to anyone; there is
no formal procedure for becoming a task group member
except to inform the task group chair about the intent to
participate and to let Ronnie know for data base
purposes.
- Soon the Collaboration will have its first documents
prepared, and the voting procedure is under development.
It will be very important for participants to vote when
the opportunity arises because this is what will provide
a solid affirmation for Collaboration work.
Erection Certification
Tom Schlafly of AISC provided an overview and update about AISCs new certification
program for steel erectors. Copies of his slides are
available from Ronnie Medlock. Tom emphasized the following:
- In the shop program, criteria for welding issues in the
bridge categories are based on Bridge Welding Code
requirements, including calibration of welding machines
and qualified procedures. Major Bridge category includes
there requirements for certified inspectors (CWI).
- The Erector Certification Program was developed jointly
by AISC, National Erectors Association, and the Steel
Erectors Association.
- DOTs should note that this is not a program just
for bridge erection; it addresses all forms of steel
structure erection.
- The program is divided into two different certifications
depending upon the complexity of the work. Bridges are
found in both categories, dependent, again, on the
complexity of the work.
- Cost for certification is about $5,000.
- Right now only 6 erectors have a certification; Tom says
DOTs should not specify the certification as a
requirement just yet. However, most erectors are waiting
to see if owners will mandate the certification. When
owners do stipulate the certification, they should allow
at least 6 months lead-time from the announcement of
their support to requirement of the certification..
- The program will involve inspection and oversight by
contractors to AISC. AISC performs audits, not
inspections, so will not be able to assume responsibility
for performance on any particular job.
- Tom also reported on the status of SSPC QP3
and the AISC SP endorsement; these have become almost
identical except that only the SSPC program addresses
safety issues and environmental issues. ConnDOT requires
QP3 but will probably accept SP endorsement as an
equal.
Task Group Reports
and Review
A representative from each task group provided an update about
task group activities and lead a discussion about important
points.
TG 1, Detailing Report by Walter
Gatti
- SG 1.01, Standard Design Details, Paul Rimmer, Chair
The task group discussed several proposals
regarding design presentation. First, contract plan
layout needed to be addressed. The discussion centered
upon a proposed outline presented in the minutes. Some
members thought it was too detailed and beyond the scope
of the task group. Although the outline was generally
believed to be a positive start, the task group agreed to
revise this outline to a more general focus keeping in
mind that the steel industry is more than girders.
Secondly, the long series of collected details were
reviewed and a decision was made to categorize the
details by function. The steel details were divided into
four groups. Details for local bridges or temporary
structures, straight girders, curved or haunched girders
and tub or closed box girders.
Lastly, the task group reviewed the categorized framing
plans, transverse sections, table formats and cross frame
details and eliminated those details that were
inappropriate or substandard. The remaining details were
to be reformatted from 81/2 x 11 sheets to the proper
micro-station size and format. Revised details and
constructability confirmation was to be sent to FHWA
representatives and constructability review comments were
to be sent to NSBA TG 1.01 members. Any additional
comments should be forwarded to Paul Rimmer.
- SG 1.02, Drawing Presentation, George Crosland, Chair
The sub task group has established a
recommended sheet numbering system for fabrication and
erection detail sheets and is completing work on a piece
marking system for shop, shipping and erection use. The
draft versions should be available to the TG by year-end.
- SG 1.03, Shop Submittal and Review Practice, Jon
Edwards Chair The sub-task group is completing
work on the practice for shop plan review. Comments
received were reviewed and a revised version will be
submitted to the TG chair (Walter Gatti) within two weeks
of the meeting for dissemination to the task group
members. After their input is received and incorporated,
it is expected to go forward to the Steering Committee
for processing in accordance with the guidelines in item
4.2. Hope to have a finalized version before year-end.
- SG 1.04, Electronic Data Transfer AISC is
presently working on a protocol for electronic data
transfer of shop drawings, so the task group is waiting
to see what comes from them.
- Seismic Detailing Considerations for Steel Plate
Girders The Collaboration agreed at the
Nashville meeting to continue monitoring issues related
to seismic details. Steve Altman of CALTRANS sent a paper
about these details to the Collaboration; it was included
with the agenda, and a copy is also attached.
TG 2, Fabrication - Report by Ronnie
Medlock
- Action plan update The task group is busy
with step four, working on sections of the specification
and commentary. The task group met in Providence in June
to work through draft one of the specification; parts 1
through 4 of the 2nd draft are now complete;
work continues on the remaining sections. The first
drafts of parts 1 through 4 of the commentary have been
completed and are under review; the task group is working
on the remaining parts.
- Purpose of document The task group had a
discussion about the intended purpose of the
specification and re-affirmed that the target was a
document that states can adopt to replace their own
requirements for steel bridge fabrication. Also, the task
group discussed the options of first having a
"guide" specification which would later grow to
full specification status; one reason for this would be
that it probably is easier to get a guide spec approved.
However, the task group felt strongly that an actual
specification is preferred over a guide spec.
- NDT The task group had a discussion about
whether to include general references to D1.5 or to just
have one statement saying the NDT would be in accordance
with the code. After much discussion, the task group
chose the latter: the specification will simply state
that NDT will be in accordance with the Bridge Welding
Code.
- QC/QA These issues are being addressed by
the QC/QA task group, but there are contractual
provisions that may need to be in the specification.
Ronnie will work closely with the QC/QA TG chair (Paul
McDad) to co-ordinate the two documents.
- Metric Many states are going back to US
customary units; the specification will adopt the
protocol being used by FHWA and the Bridge Welding Code -
the specification will be written in metric with US
customary units following the metric units
parenthetically. The US customary units will be hard
conversions of the metric values.
- Larger problems The task group had a
discussion about what to do with big problems - for
example, should the task group take action if some states
are miss-applying the D1.5 provisions for NDT. The task
group reached the consensus that although problems like
this can be very serious and need to be addressed, it is
not within the scope of the task group to address such
issues specifically, except to write the best
specification and commentary possible.
- Support from fabricators The task group
felt it needed more participation from fabricators; at
the June meeting only one fabricator was present, and at
the Salt Lake City meeting there were two present. Ronnie
made an appeal to the larger Collaboration for more
fabricator participation, at least at the level of
reviewing the document. [Later during the meeting Ronnie
was approached by a few fabricators who did say they
would help the task group.]
TG 3, Regional Groups - Report by Lou
Triandafilou
- Reorganization The FHWA continues through
its transition; as of October 1, 1998, there are no
longer any regional offices, but there are four
technology centers. These are located in Baltimore,
Atlanta, Denver, and San Francisco. The Collaboration
regional group boundaries mirrored to some extent the
FHWA region boundaries; however, that does not
necessarily mean that the Collaboration group structure
will change. The Collaboration groups will form as is
most effective for their group. A map is
attached.
- Regional Group Structure an organization
chart was provided with the agenda showing how local and
regional groups are aligned with the Collaboration; a
copy is included with these minutes. The task group will
be working to provide more details about participation in
each groups, specifically addressing the member
organizations (i.e. state and fabricator names, but not
necessarily names of individuals).
- New Groups A new regional group was formed
since the last Collaboration meeting; this is the North
East Steel Bridge Collaboration (NESBC) under the
leadership of Larry Roberts of Louis Berger &
Associates. The NESBC assigned a member as an official
link to some of the Collaboration task groups. This will
facilitate review of the Collaboration works by the
quality groups and help with implementation.
- Exchange protocol The task group is working
on a protocol for exchange of information; this will be
incorporated into the Collaboration operations manual.
- Associated groups Lou reported on the
latest activities of the North Central States, the
Western States Steel Bridge Team, the Subcommittee for
Economic Fabrication, the Southeastern States Committee
for Economic Fabrication, and the Texas Steel Quality
Council. Of note, the North Central States are working
towards reciprocity of inspectors; this was discussed
further later in the meeting as a new business item. Also
discussed briefly were Buy America, SCEFs new
safety handrail std, the AWS Welder Certification
program, painting of faying surfaces for Gr 50W, partial
payment for materials, Regional certification
"schools" for inspectors, shop personnel and/or
contractors.
- Announcements Lou also made two
announcements. The first was a call for papers for the
next NDE conference to be held in New Jersey in April
2000 (attached). The second was a request for questions
to be asked as part of an FHWA sponsored Europe/Japan
scanning tour on steel bridge fabrication. These should
be sent directly to Lou.
TG 4, QC/QA - Report by Paul McDad.
Slides used for his report are attached.
- Update The task group completed draft one
of their document last spring, met in June in Pittsburgh
to discuss it, developed draft two, and then discussed
draft two in their Salt Lake City task group meeting.
They will send their documents to the regional quality
groups and hope to have comments back from them by
February 1, 1999. They will incorporate these comments by
May 1, 1999, and then have their document to the larger
Collaboration for review by July 1, 1999. They are using
ASTM standard, SCEF documents, and input from AISC in
development of their work.
- Output - The task group is essentially working on
two documents 1) a quality control practice for
fabricators and 2) a quality assurance practice for
owners. The task group is still struggling with the issue
of power/authority for these documents. It is generally
accepted that the quality control document will be a
document that describes what fabricators should put into
their quality control plan. However, there is still
discussion about whether the quality assurance documents
should be recommendations that an owner can use to write
their own quality assurance practice, or if it should be
a document that may be adopted directly by an owner for
direct use.
- Other Challenges Need to address
certification issues, authority of the inspector,
coordination with the Collaboration fabrication task
group, and how to coordinate their work with the AISC
certification requirements, which already place certain
demands on fabricators quality control programs.
TG 5, Repair Database - Report from Kim
Roddis, with demonstration of software.
- Update - Kim provided a brief history of the
project, including an explanation of how the repair
database software (FIXS) originally started out as a
project for Kansas DOT and through the Collaboration
became a project for all states. She described the
features of the software than have been added since the
original project. The program and database are now
stand-alone instead of depending on proprietary software.
This makes the program much easier to distribute and
utilize, but a website or other system would be ideal for
updates. There are now about 150 error cases and 500
rules logged, and states/owners have the latitude to
accept, modify or reject, based on the situation and
their level of confidence. KSDOT has already used the
software and found significant benefits.
- Present work - The team has gathered more repair
cases for inclusion in the database. At present task
group members are reviewing the solutions. Kim has a
graduate student, Xiuzhen "Susan" Wang, working
on the project, and she has funding until May. Originally
there were plans to seek FHWA funds to continue the
project, but now this will not work because there is no
longer an OTA within FHWA. Another means of funding will
be necessary for successful implementation of the project
because once it is placed on the web site, it will need
to be maintained.
- Demonstration Kim and Xiuzhen gave a very
impressive demonstration of how the software works.
TG 6, Transportation - Report from Tamer
Ahmed, copies of overheads used in the meeting are
attached.
- Regional Efforts - Tamer reported on their
findings to date, including states responses to
their questionnaire (see attachment). He also discussed
the existence of 3 regional groups (New England,
Multi-state, and Western), but that these have approval
limits that are too low (length, width, and weight) to
markedly help expedite transportation of long girders.
- Steel Girders as a Commodity - The National
Oversize/Overweight Uniform Working Group on
Regional/National Permitting (NOOUWGRNP) was consulted
about unifying escort criteria and requirements and
either treating fabricated as a commodity or getting
national length limits of 125 to 150 feet. The group
responded, "No." The TG will continue exploring
cooperative options.
- Present tasks The task group is working on
the following issues:
- Unification of the super-load requirements among
states
- Possible unification of the escort requirements
among states.
- Encouraging states that are not part of a
regional permitting group to join one.
TG 7, Research and Technology - Report
from Krishna Verma, flyers attached
- Task Group Developments The task group has
changed its name from "Research" to
"Technology and Research" to better reflect its
role in the Collaboration. That role is 1) to bring
technology to the Collaboration and 2) to facilitate
research. Persons within or without the Collaboration who
plan to conduct research and would like the
Collaborations input should submit a needs
statement to the task group chair, Krishna Verma, for
consideration by the task group.
- Heat Straightening Repair for Damaged Steel Bridges -
Krishna was first commissioned to compose a four-page
handout to address the heat straightening repair issue,
but soon decided there was a need for more comprehensive
work. The FHWA contracted with Dr. Avent of LSU, and Dr.
Avent has now completed his work, which includes an
interaction CD-ROM and four heavy manuals addressing both
theory and practice of steel bridge member correction by
heat. Krishna emphasized that though the work very
comprehensive and even describes how to make repairs,
making such repairs is as much art as science, and a
great deal of experience is needed to effectively perform
corrections. Still, the work will be a tremendous
resources for DOTs who are faced with damaged bridges and
must be sure that corrective work performed on their
bridges does not compromise the integrity of the
structures. Further, the guidance provided in the work
are also useful in the fabrication arena because the same
theory and principals apply. The CD and manuals will be
available soon directly from Krishna.
- Narrow-Gap Improved Electroslag Welding for Bridges
A moratorium was placed on electroslag welding by the
FHWA after the catastrophic failure of a bridge in
Pennsylvania that originated in an electroslag joint.
Since that time electroslag welding has been allowed only
for compression joints, and this limitation has precluded
effective application of this process. However, the FHWA
has conducted extensive research and has developed
techniques which improve the performance and confidence
in the electroslag process. The process provides great
potential to fabricators because in may be used to weld
full penetration joints very quickly. For example, a four
foot long full penetration joint on one inch thick
material may be welded in 11 minutes, after set up time.
The FHWA has prepared a demo to help with implementation.
They will take this demo to various locations around the
country; interested parties may contact Krishna to see if
the demo may be brought close to them.
- Ultrasonic Impact Treatment During the cold
war the Soviets were using an ultrasonic impact treatment
on steel structures, including nuclear submarines, to
improve fatigue performance. Through IIW, Krishna heard
about this technique and invited Dr. Efim Statnikov, the
Russian expert who developed the technique, to bring the
technology to the United States. The technique shows
promise and has been applied on the Allatoona bridge in
Georgia. Dr. Fisher of ATLAS has been conducting some
research with this method and has gotten some positive
results, and he will speak about his findings at TRB next
January.
TG 8, Coatings - Report by Mike MeLampy,
with synopsis attached
- "Guide to Shop Painting of Structural Steel"
As a means of providing guidance for shop
painting, the task group is working with the Society of
Protective Coatings (SSPC) to modernize the "Guide
for Good Painting Practice". A Quality Assurance and
Quality Control Section will be added to the guide. This
guide will be revised and updated with the help and
concurrence of the SSPC.
- Uniform supplier The task group advocates
having one paint manufacturer supply all coats of a
system to insure compatibility and accountability.
- Specification - The TG is working on a
generic/guide paint specification for states to adopt (in
total or in part) to assure good practice.
- Paint systems -The task group does not expect to
try to evaluate or recommend a particular system, only
methods for applying and testing, with the possible
incorporation of NPTEP and NEPCOAT for product
evaluation.
- Selection The "Guide for Good Painting
Practices" will provide the specifier with
information sources to enable better coating system
selection.
TG 9, Bearings - Bob Colpitts
is to assume task group chair. The task group is working on the
following issues:
- Certification Incorporate the AISC
certification program for bearing fabricators
- Co-ordination Improved coordination between
fabricators, contractors, and owners in the bearing
fabrication process.
- Testing - Standard testing requirements for
bearings
- Details Recommended details for bearings
- Trapezoidal Steel Bridge Members Use and
design of pot bearings; alternate designs.
TG 10, Erection - report from Bill
McEleney
- Erection procedure The task group advocates
requiring an erection procedure on every major project,
if not every job. The task group will work on a check
list of items to be included in an erection procedure.
- Certification Touching on the earlier
presentation by Tom Schlafly, Bill noted the benefits of
certification or at least verification of previous
experience and ensuring equipment is properly sized,
maintained, and functioning.
- Erection Stresses The task group notes that
there will possibly be confusion coming with the LRFD
Code if erection stresses are limited based on
"design" stresses; erection stress limits
probably need to be based on material properties rather
that LRFD design stresses.
TG 11, Standard Girder Sections -
report from Dennis Mertz
- Preliminary work Dennis will be doing the
lion share of the work for this effort, with input from
the task group. He will incorporate work begun by Steve
Olson (formerly of NSBA), Joey Hartmann, FHWA, and the
University of Nebraska.
- Approach - They will be looking at standard
girders in lengths of 120 feet to 200 feet erected as
simple spans for steel deadload, then made composite for
live load. He expects to develop some generic
configurations and designs to send to fabricators,
erectors, and owners for comment. Plate thickness
variations will be kept low, possibly constant web and
top flange and two transitions in the bottom flange as a
starting point. Designs covering metric HL93 could
possibly also accommodate HS25 if states dont go
LRFD.
New Business
Review list of existing needs
- On hold for the future There are presently
three issues on designated as work for the future: Field
Visits, Maintenance, and Standard Rehabilitation
procedures. The Collaboration decided to keep field
visits and maintenance on hold for the future.
- Task Force 3, Rehabilitation Though the
Collaboration did not feel ready to make a full
commitment to this issue, it was decided that Jon Edwards
will start collecting existing details and guidelines for
bridge rehabilitation. Quality groups will ask for this
input from their members, to be forwarded to Jon. At a
later date, once material has been collected, the
Collaboration will begin work on recommendations. Until
this then will be considered preliminary work.
Design for Economy
- Discussion A statement of purpose for this
task group was included with the agenda and is also
included with these minutes. A copy of an article
entitled "Enhancing Steel Bridges" by Bill
McEleney and Andy Johnson was also included with the
agenda. This article also addresses this issue
Ronnie introduced the topic and lead the discussion. He
explained that the basic premise is that there are many
little ways in which experienced professionals improve
steel bridges, especially in design, and that these need
to be formally captured and shared. For example, when it
is necessary to increase a flange cross-section, is it
better to change the width of the flange or the thickness
of the flange? Or, when spacing stiffeners, how close can
they be to each other and still provide comfortable
access for welding?
The best answers to questions like these are based on
combined experience of designers and fabricators, and
many already address these issues. The TxDOT Steel
Quality Council regularly discusses these issues and
incorporates them into their "Recommendations";
Bill McEleney often answers such questions; and task
group 1 is incorporating some of these issues into their
details. Though the details will reflect some concepts,
these issues involve more than just design details, and
the Collaboration is in a good position to collect and
disseminate this type of information.
- Action The Collaboration felt much input
will come from other Task Groups and may eventually
develop into an economy/constructability checklist of
common questions/guidelines. One criterion for the
recommendations should be future maintainability. For now
Ronnie Medlock will collect and amass this information
from other Collaboration participants, task groups,
and/or associated quality groups, and from the inquiries
received by the NSBA.
- Task Force 2, Design/Fabrication for
Economy/Constructability This task force is
comprised of Bill McEleney, Vasant Mistry, and Ronnie
Medlock. They will collect ideas, case studies, guidance,
publications, and whatever other information is available
related to enhanced design and/or fabrication of steel
bridges for better quality and value, including improved
cost, better constructability, and better
maintainability. Quality groups will ask force this input
from their members and forwarded it to Ronnie. Individual
Collaboration participants will also forward related
information to Ronnie, either directly through the
quality groups or direct. At some future date, to be
determined by the Collaboration, the Collaboration will
undertake to compile and publish this information.
Reciprocity of inspectors
- Discussion At a recent meeting of the North
Central States Consortium, an extensive discussion was
held about the sharing of inspectors by states. This can
be very beneficial for states with small projects at a
distant location if the other state has an inspector
there with the time and expertise. This already occurs in
some cases, but states would benefit from more activity
like this, and the Collaboration would be in good
position to facilitate this sharing. Usually sharing
involves a rather simple agreement between the two
participating states; usually charges include an hourly
rate and travel expenses. Not all states have inspectors,
but those that do can help states that have work within
their own state. Though states do share their own
inspectors, it is probably not practical to share
contract inspectors. For implementation of such
reciprocity, it would be important to know which states
have their own inspectors. Task Group 3 also discussed
this issue at their meeting.
- Action - Task group 3 will work to facilitate
reciprocity of inspectors, including the development of a
list of states and whether they have in-house inspectors,
contract inspectors, or both, and who is the point of
contact for inspection for steel bridges.
Qualification/Certification of Inspectors
- Discussion This has grown into a very
important issue in steel bridge fabrication and erection.
Programs already exist for welding inspection (CWI) and
non-destructive testing (ASNT TC 1A), but no program is
used for painting and for general inspection knowledge.
There is a strong need to ensure inspectors have a
minimum level of training and experience. A certification
or qualification program would help states in the use of
contract inspection because there would be a nationally
recognized level of expertise that they could require in
their contract; in similar fashion it would also
facilitate reciprocity of inspection. A Collaboration
based or supported program would need to be based on the
Collaboration quality assurance/quality control program,
so there may be a need to wait until the QC/QA task group
has completed their work.
- Action: Future Work Qualification/Certification
of Inspectors At a future date, when task
group 4, QC/QA, has completed more of its work, the
Collaboration will consider work on this issue. Task
group 8 will be looking at certification of inspectors
for cleaning and painting.
Design/Build
- Discussion Al Laffoon and Arun Shirole
discussed the benefits of Design/build projects such as
the I-15 project in Salt Lake City. Design/build adds
benefits on large projects and demands a major commitment
on the part of the owner. There are pros and cons, and
design/build will likely be seen more and will benefit
the steel bridge industry, especially when
substructures design and locations are included.
Walter Gatti emphasized that rapid turn-around times are
possible when the designer and the fabricator cooperate
to optimize details such as depths, spans, segment
lengths, etc., and fabricators can order material as
early as the 30% design stage and begin fabrication long
before all plans are done. For example, before the last
design was complete on 80 structures for I 15
between 3/97 and 10/98, 50% of the bridges had been
fabricated. Walter cited the mutual liability carried by
all participants, the potential to incorporate aesthetic
considerations if the contract requires them, and the
overall improvements in efficient, economical steel
details that can result and be incorporated into other
projects. Krishna Verma noted that the basis for payment
of raw and complete materiel should be addressed in the
contract to avoid cash low problems.
- Some felt that "Design/Build" did not fully
capture the intent of this idea, and that perhaps
"Innovative Project Delivery" would be better.
- Action The Collaboration felt that it would
be good to collect the available information and then
compile it into recommendations.
- Task Force 1, Design/Build This task force
is lead by Al Laffoon, with participation by Tamer Ahmed
and Vasant Mistry. They will collect available
information for future consideration by the
Collaboration. Regional groups will seek input from their
participants and forward this to Al. Individual
Collaboration participants will forward input directly to
Al or through regional groups.
Statistics, Ronnie Medlock
- Discussion Ronnie expressed the need for
the use of statistics in steel bridge inspection. At
present, there is no formal method for how much various
aspects of fabrication get inspected. Generally engineers
provide qualitative guidance such as "look at
everything" or "check the problem spots"
or "use your judgement". Inspectors in turn
generally use their judgement; they look closer at
certain aspects of the work if they know there are
problems there; if they have worksheets, they conduct the
inspection needed to complete the worksheets. In terms of
NDT, some work is examined "100%", as with
radiographic inspection (RT) of tension splices; other
work is sampled at a lower rate, such as RT of
compression splices, which is sampled at 25%.
- For all of this work, statistics could be use to provide
a more scientific basis for deciding how much work to
look at, and the amount of looking could be reduced. For
example, statistics might show that you could get a 97%
assurance by testing, say, 10% of tension splices vs.
100% assurance by testing 100%. Considering the risk of a
defect in a tension splice on the non-fracture critical
bridge, it might not be worth doing the additional 90% of
testing to achieve the extra 3% of assurance. When using
statistics to select a sample size there are many factors
to consider; it was emphasized that one very important to
consider is risk. Also, any method used should
incorporate features whereby the sample size is
reconsidered and adjusted as needed. For example, if
there are a number of RT failures, the amount of sampling
should increase, at least until the process is brought
under control.
Some felt that "statistics"
didnt capture these ideas well, and perhaps a title
like "Use for Purpose" would be better, or
perhaps "Statistical Sampling". The idea could
be summarized by saying "use of statistics to
determine the most appropriate sample size for evaluation
of the work, including inspection and NDT."
- Action Since the applications for
statistics as discussed focused around inspection or
inspection related activities such as NDT, and these in
turn are quality functions, the Collaboration decided
that for now statistics would be relegated to Task Group
4.
Summary of Potential New Work
The following is a summary of how new work was handled at the
meeting:
- Standard Rehabilitation Task Force 3,
Rehabilitation, is formed, lead by Jon Edwards with no
other members at this time, to begin preliminary work.
Collaboration participants will provide input, preferably
through quality groups where applicable.
- Design for Economy - Task Force 2,
Design/Fabrication for Economy/Constructability, lead by
Ronnie Medlock, with Bill McEleney and Vasant Mistry, is
formed to begin preliminary work. Collaboration
participants will provide input, preferably through
quality groups where applicable.
- Inspector Reciprocity Task group 3 will
facilitate inspector reciprocity. The issue will be
discussed in the quality groups. A list of states and
whether or not they use in-house inspectors will be
compiled. Development of this issue in North Central
States will be watched.
- Design/Build Task Force 1, Design/Build, is
formed, with Al Laffoon as lead and Tamer Ahmed and
Vasant Mistry as members. Collaboration participants will
provide input, preferably through quality groups where
applicable.
- Statistics Task group 4 will consider use
of statistical methods for inspection, NDT, and other
quality checking functions.
- Inspector Certification/Qualification This
issue is on hold until further development of QC/QA work.
Operations
Website, list server, Bill McEleney
The Collaboration has new website at www.steelbridge.org.
Information about Collaboration events, meetings, and
publications will be found there, as well as other information
that may be pertinent to Collaboration participants. Documents
will still be stored at the original FHWA website, with links to
this new site.
Approval/acceptance of documents, Ronnie Medlock
Ronnie lead a discussion about acceptance of documents,
especially the voting procedure, for the Collaboration. The work
of the Collaboration is based on consensus between a diverse
group of representatives; the acceptance procedure must
effectively capture their input and achieve that consensus. An
initial acceptance procedure was proposed by Ronnie and then
discussed by the Collaboration; the latest draft is attached.
This draft will be followed as a trial basis.
Additional participation, Fred Beckmann tabled.
The next meeting is
tentatively set for Atlanta, March 29 31, 1999